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Automatic point counting machine for FPC reinforcing steel sheet


  Most of the steel sheets currently on the market can only be packed in manual points.
   The prior art requires a conventional punching machine to set the number, and after removing the defective product after the stamping is completed, only the defects of the point can be manually performed:
   1. The efficiency of the manual points is low: the length of the strip is manually measured and divided by the step of the steel sheet, and the efficiency is low.
   2. The number of artificial points is frequently polluted. When the number of manual points is reached, it is easy to touch the surface of the steel sheet to cause the fingerprint of the steel sheet to be dirty/foreign material.
   The technical scheme adopted by the utility model is: an automatic point counting machine for FPC reinforcing steel sheet, which comprises a working platform, a control panel, a PLC control cabinet, a discharging roller, a front adjustable tensioning roller, a limiting roller, a front Infrared sensing device, rear infrared sensing device, rear adjustable tensioning roller and receiving roller, discharging roller and front adjustable tensioning roller are arranged on the outside of the feeding platform of the working platform, and the rear adjustable tensioning roller and the receiving roller are arranged. On the receiving side of the working platform, a control panel is arranged on the front side of the working platform, and a limit roller, a front infrared sensing device and a rear infrared sensing device are arranged above the surface of the working platform, and the surface of the limiting roller and the working platform is left only The clearance for the FPC reinforcing steel sheet after unwinding, the front infrared sensing device protrudes from one side of the working platform to the middle of the working platform to complete the counting of the first roll of FPC reinforcing steel sheet, and the rear infrared sensing device works from The other side of the platform protrudes to the middle of the working platform to complete the counting of the second roll of FPC reinforcing steel sheets, and the front infrared sensing device and the rear infrared sensing device are staggered before and after; the front infrared sensing device And the infrared sensors corresponding to the sensing area on the working platform is provided with a diffuse reflection layer.
   In the above technical solution, the front adjustable tension roller and the rear adjustable tension roller are provided with a soft limit ring that restricts the FPC reinforcing steel sheet roll from swinging left and right during the process.
   In the above technical solution, a metal sizing hose is further mounted on the working platform, and an illuminating lamp is disposed at a front end of the metal styling hose.
   In the above technical solution, the discharging roller and the receiving roller are respectively provided with a tray, and the bottom surface of the tray is provided with a base, and the base is sleeved on the discharging roller or the receiving roller, and is passed through the locking member penetrating the base. The position of the fixed base is further provided with a T-shaped sleeve on the discharging roller and the receiving roller, and the T-shaped sleeve and the tray jointly hold the whole FPC reinforcing steel sheet, and the entire roll of FPC reinforcing steel sheet The middle hole is sleeved on the T-shaped sleeve. The tray is a metal tray, and the T-shaped sleeve is a plastic T-shaped sleeve.
   In the above technical solution, the front infrared sensing device and the rear infrared sensing device comprise an adjusting rod, and an infrared detector is arranged at an end of the adjusting rod, and the adjusting rod adjusts the length of the extending working platform through the adjusting seat on the side of the working platform. To adjust the detection position of the infrared detector.
   The present invention will be further described in detail below with reference to the accompanying drawings.
   An automatic point counting machine for FPC reinforcing steel sheet, comprising working platform 1, control panel, PLC control cabinet, discharging roller 2, front adjustable tensioning roller 3, limiting roller 4, front infrared sensing device 5, rear Infrared sensing device 6, rear adjustable tension roller 7 and receiving roller 8, discharge roller 2, front adjustable tension roller 3 are disposed outside the feeding of the working platform 1, rear adjustable tension roller 7 and receiving material The roller 8 is disposed on the receiving side of the working platform 1, and a control panel is disposed on the front side of the working platform 1, and a limit roller 4, a front infrared sensing device 5 and a rear infrared sensing device 6 are disposed above the surface of the working platform 1, and the limit is The surface of the roller 4 and the working platform 1 is left with a gap for passing the FPC-reinforced steel sheet after unwinding, and the front infrared sensing device 5 projects from one side of the working platform 1 to the middle of the working platform 1 to complete the first volume. The FPC reinforced steel sheet is counted, and the rear infrared ray sensing device 6 projects from the other side of the work platform 1 to the middle portion of the work platform 1 to complete the counting of the second roll of FPC reinforcing steel sheets, the front infrared ray sensing device 5 and the rear infrared ray. Inductive device 6 staggered before and after; front infrared sensing device 5 and rear infrared Sensing means 6 is provided with a corresponding diffuse reflection layer 9 on a working platform in the sense region. The front infrared sensing device 5 and the rear infrared sensing device 6 respectively count two rolls of FPC reinforcing steel sheets, thereby improving the efficiency of counting. The control panel is provided with a control switch and a display screen, and the PLC control cabinet includes a circuit board and a solenoid valve. The diffuse reflection layer 9 is directly adhered to the surface of the working platform 1 by using adhesive tape in practice, so as to avoid false counting caused by the reflective surface of the metal surface of the working platform 1, and the infrared sensing device emits light, and when the FPC reinforced steel sheet passes, due to the metal surface thereof The reflection reflects the light into the infrared sensing device and then counts. The material of the FPC-reinforced steel sheet is transparent and transparent.
   Wherein, the front adjustable tensioning roller 3 and the rear adjustable tensioning roller 7 are provided with a soft limiting ring 10 for restricting the FPC reinforcing steel sheet roll from swinging left and right during the process. The soft limit ring 10 is made of soft plastic.
   A metal sizing hose 11 is further mounted on the work platform 1, and an illuminating lamp 12 is provided at the front end of the metal sizing hose 11. It is convenient for employees to work at night, the headlights of the factory can be turned off, and the lighting 12 can be turned on to operate, saving electricity. The metal sizing hose 11 can arbitrarily adjust the placement of the illuminating lamp 12 for ease of use.
   Wherein, the discharging roller 2 and the receiving roller 8 are respectively provided with a tray 13 , and the bottom surface of the tray 13 is provided with a base 14 , and the base 14 is sleeved on the discharging roller 2 or the receiving roller 8 and passes through the base The locking member 15 of the 14 is fixed at the position of the base 14, and a T-shaped sleeve 16 is further disposed on the discharging roller 2 and the receiving roller 8, and the T-shaped sleeve 16 and the tray 13 together reinforce the entire roll of FPC. The steel sheet is clamped, and the middle hole of the full-volume FPC reinforcing steel sheet is sleeved on the T-shaped sleeve 16. The tray 13 is a metal tray 13 and the T-shaped sleeve 16 is a plastic T-shaped sleeve 16. The tray 13 and the T-shaped sleeve 16 ensure that the positional deviation does not occur when the entire roll of FPC reinforcing steel sheets is discharged or received, thereby avoiding the influence on the accuracy of the detection position.
   Wherein, the front infrared ray sensing device 5 and the rear infrared ray sensing device 6 comprise an adjusting rod 17, and an infrared detector 18 is provided at an end of the adjusting rod 17, and the adjusting rod 17 is adjusted by an adjusting seat 19 on the side of the working platform 1. The length of the work platform 1 is taken out to adjust the detection position of the infrared ray detector 18. The adjustment of the detection position can be appropriately made according to the width of the FPC-reinforced steel sheet roll, and the staggering of the detection areas between the front infrared sensing device 5 and the rear infrared sensing device 6 is also avoided.
   The above embodiments are merely illustrative and not limiting, and equivalent variations or modifications made by the methods described in the scope of the present invention are included in the scope of the present patent application.
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